Production tracking is one of the most crucial task for any textile weaving unit as it summarizes the OEE (Overall Equipment Efficiency) and gives an insight of the fabric production and issues that are stopping the loom machines from working at their optimum capacity. This is where accurate loom data monitoring system is needed, and Trackton is one of the best loom data monitor that not just records the loom production data but also provides powerful reports that gives a thorough insights of the machines, operator, groups OR departments.
Below are the reports that can be generated using Trackton
Actual / expected picks.
Loom efficiency
Length of fabric produced
Length remaining to reach preset.
Operator efficiency
Beam-fall alerts
Shiftwise, daily, monthly & yearly reports.
Number of breakages
Classifications of breakages
Down-time due to each breakages
Wireless data transmission system eliminates problem of cable layout and is much easier to maintain.
This loom data weaving monitoring system can be installed in below machines
RAPIER LOOMS, WATER JET LOOMS, AIR JET LOOMS, JUTE LOOMS, POWER LOOMS, TEXTILE WEAVING HOUSE
Display of production pick counts or meters at each loom , yarn break counts at every loom , efficiency of Loom in % , Beam due length and tentative time to reach set length of beam , performance of operator , Loom stop time , Loom Speed in Meters Per Minute and Picks Per Minute i.e. PPM etc at PC and also at Unit.
Date- Shift –Year – Machine – Operator – Style wise reports printing and storage is available.
Trackton provides wide range of products for Weaving automation System - On Line Monitoring System. User can improve quality of fabric , lower production cost and work out weak area’s in production , raw material and loom machinery.
Usefulness of these products
The loom data monitor- LDM or Loom production monitor display production , stoppage , Speed , Efficiency of multiple looms at PC Screen and provide reports in user format for analysis. It is used at Looms in Weaving Mills / Textile Mills for Online production monitoring.
Auto Email, Auto SMS, LAN-WAN Versions , Wireless Communication are optional features.